Percon HS-95

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Overview

Percon HS-95 is engineered to be both RoHS compliant and to have an excellent combination of strength and conductivity. So named and having a tensile strength of 95,000psi (656 Mpa), HS-95 is a true ultra high-strength alloy well suited for fine and ultra-fine wire and stranded constructions as found in medical and aerospace applications.

Percon HS-95 is a very high strength alloy conductor and resists thermal softening when exposed to elevated temperatures. It also provides excellent resistance to corrosive environments and has identical chemical, mechanical and electrical properties to CS-95.

Percon HS-95 is available plated with silver or nickel.

Physical Properties

Soft

Available Platings Ag, Ni
Elongation 6%
Tensile 95 ksi
Electrical Conductivity 63% IACS @ 68 °F
Electrical Resistivity 16.5 Ω-cmil/ft @ 68 ºF
Density 0.317 lb/in³
Coefficient of Thermal Resistance 0.0011 per °F
Melting Point (Solidus) 1,885 °F
Melting Point (Liquidus) 1,955 °F
Available Platings Ag, Ni
Elongation 6%
Tensile 655 Mpa
Electrical Conductivity 0.367 MS·cm @ 20 °C
Electrical Resistivity 2.74 μΩ-cm @ 20 ºC
Density 8.77 gm/cm³
Coefficient of Thermal Resistance 0.00198 per °C
Melting Point (Solidus) 1,029 °C
Melting Point (Liquidus) 1,068 °C

Hard

Available Platings Ag, Ni, Sn
Elongation 1%
Tensile 130 ksi
Electrical Conductivity 40% IACS @ 68 °F
Electrical Resistivity 25.9 Ω-cmil/ft @ 68 ºF
Density 0.317 lb/in³
Coefficient of Thermal Resistance 0.0011 per °F
Melting Point (Solidus) 1,885 °F
Melting Point (Liquidus) 1,955 °F
Available Platings Ag, Ni, Sn
Elongation 1%
Tensile 896 Mpa
Electrical Conductivity 0.233 MS·cm @ 20 °C
Electrical Resistivity 4.31 μΩ-cm @ 20 ºC
Density 8.77 gm/cm³
Coefficient of Thermal Resistance 0.00198 per °C
Melting Point (Solidus) 1,029 °C
Melting Point (Liquidus) 1,068 °C

19-Strand

SILVER PLATED PERCON HS-95 - SOFT (40 MICRO-INCH SILVER THICKNESS)

AWG CONST STANDARD
PLATE
(%)
DIAMETER (inch) RESIST
(Ω/mft)
Max
WEIGHT
(lb/mft)
Max
BREAK STRG
(lb)
Min
Nom Min Max
18 19/30 2 0.0472 0.0467 0.0477 9.08 5.90 138
20 19/32 2.5 0.0378 0.0372 0.0383 14.2 3.80 88.4
22 19/34 3 0.0298 0.0292 0.0303 23.0 2.37 54.4
24 19/36 4 0.0236 0.0231 0.0241 36.6 1.51 34.0
26 19/38 5 0.0189 0.0184 0.0194 57.8 0.978 21.5
28 19/40 6.1 0.0147 0.0141 0.0152 97.6 0.597 12.7
30 19/42 8 0.0118 0.0113 0.0123 152 0.396 8.16
32(1) 19/44 10 0.00970 0.00896 0.0105 245 0.259 5.11
34(1) 19/46 12 0.00770 0.00708 0.00840 409 0.165 3.06
(1) True Concentric
AWG CONST STANDARD
PLATE
(%)
DIAMETER (mm) RESIST
(Ω/km)
Max
WEIGHT
(kg/km)
Max
BREAK STRG
(n)
Min
Nom Min Max
18 19/30 2 1.20 1.18 1.22 29.8 8.78 618
20 19/32 2.5 0.959 0.944 0.973 46.6 5.66 393
22 19/34 3 0.756 0.741 0.770 75.5 3.53 242
24 19/36 4 0.600 0.586 0.613 121 2.25 151
26 19/38 5 0.480 0.467 0.493 190 1.46 95.9
28 19/40 6.1 0.373 0.358 0.387 321 0.888 56.7
30 19/42 8 0.300 0.287 0.313 499 0.589 36.3
32(1) 19/44 10 0.240 0.227 0.252 804 0.385 22.7
34(1) 19/46 12 0.188 0.179 0.197 1,342 0.246 13.6
(1) True Concentric

7-Strand

SILVER PLATED PERCON HS-95 - SOFT (40 MICRO-INCH SILVER THICKNESS)

AWG CONST STANDARD
PLATE
(%)
DIAMETER (inch) RESIST
(Ω/mft)
Max
WEIGHT
(lb/mft)
Max
BREAK STRG
(lb)
Min
Nom Min Max
22 7/30 2 0.0300 0.0297 0.0303 24.7 2.20 51.1
24 7/32 2.5 0.0240 0.0237 0.0243 38.4 1.41 32.5
26 7/34 3 0.0189 0.0186 0.0192 61.9 0.879 20.0
28 7/36 4 0.0150 0.0147 0.0153 99.2 0.558 12.5
30 7/38 5 0.0120 0.0117 0.0123 157 0.361 7.94
32 7/40 6.1 0.00930 0.00900 0.00960 265 0.221 4.70
34 7/42 8 0.00750 0.00720 0.00780 413 0.147 3.00
36 7/44 10 0.00600 0.00570 0.00630 660 0.0953 1.88
38 7/46 12 0.00470 0.00440 0.00500 1,102 0.0602 1.12
40 7/48 15 0.00370 0.00340 0.00400 1,833 0.0388 0.679
42(1) 7/50 15 0.00300 0.00270 0.00330 3,008 0.0257 0.414
44(1) 7/52 15 0.00230 0.00219 0.00250 4,460 0.0150 0.278
46(1) 7/54 15 0.00190 0.00170 0.00201 7,320 0.00970 0.169
(1) These single end sizes will not have 40 micro-inches of silver
AWG CONST STANDARD
PLATE
(%)
DIAMETER (mm) RESIST
(Ω/km)
Max
WEIGHT
(kg/km)
Max
BREAK STRG
(n)
Min
Nom Min Max
22 7/30 2 0.762 0.754 0.770 81.1 3.28 227
24 7/32 2.5 0.610 0.601 0.618 126 2.10 144
26 7/34 3 0.480 0.472 0.488 204 1.31 89.3
28 7/36 4 0.381 0.373 0.389 326 0.831 55.7
30 7/38 5 0.305 0.297 0.313 514 0.538 35.3
32 7/40 6.1 0.236 0.228 0.244 869 0.329 20.9
34 7/42 8 0.191 0.182 0.199 1,360 0.219 13.3
36 7/44 10 0.153 0.144 0.161 2,165 0.142 8.38
38 7/46 12 0.118 0.111 0.125 3,617 0.0896 5.02
40 7/48 15 0.0940 0.0860 0.101 6,014 0.0577 3.02
42(1) 7/50 15 0.0760 0.0686 0.0830 9,867 0.0382 1.84
44(1) 7/52 15 0.0590 0.0556 0.0633 14,700 0.0224 1.23
46(1) 7/54 15 0.0470 0.0432 0.0511 24,100 0.0145 0.754
(1) These single end sizes will not have 40 micro-inches of silver

Single End

SILVER PLATED PERCON HS-95 - SOFT (40 MICRO-INCH SILVER THICKNESS)

AWG CONST STANDARD
PLATE
(%)
DIAMETER (inch) RESIST
(Ω/mft)
Max
WEIGHT
(lb/mft)
Max
BREAK STRG
(lb)
Min
Nom Min Max
30 SE 2 0.0100 0.00990 0.0101 171 0.310 7.31
31 SE 2.5 0.00890 0.00880 0.00900 215 0.243 5.77
32 SE 2.5 0.00800 0.00790 0.00810 266 0.197 4.65
33 SE 3 0.00710 0.00700 0.00720 338 0.156 3.65
34 SE 3 0.00630 0.00620 0.00640 429 0.123 2.86
35 SE 4 0.00560 0.00550 0.00570 545 0.0980 2.25
36 SE 4 0.00500 0.00490 0.00510 686 0.0780 1.79
37 SE 5 0.00450 0.00435 0.00460 870 0.0640 1.41
38 SE 5 0.00400 0.00390 0.00410 1,090 0.0510 1.12
39 SE 6.1 0.00350 0.00340 0.00363 1,400 0.0397 0.863
40 SE 6.1 0.00310 0.00300 0.00320 1,830 0.0310 0.671
41 SE 8 0.00280 0.00270 0.00290 2,260 0.0260 0.543
42 SE 8 0.00250 0.00240 0.00260 2,860 0.0205 0.429
43 SE 10 0.00220 0.00210 0.00232 3,670 0.0163 0.329
44 SE 10 0.00200 0.00190 0.00210 4,570 0.0134 0.269
45(1) SE 12 0.00180 0.00166 0.00186 10,800 0.0105 0.281
46(1) SE 12 0.00160 0.00147 0.00167 13,200 0.00900 0.173
47(1) SE 15 0.00140 0.00130 0.00150 16,900 0.00700 0.161
48(1) SE 15 0.00130 0.00118 0.00134 21,300 0.00600 0.133
49(1,2) SE 15 0.00110 0.00101 0.00121 26,900 0.00500 0.104
50(1,2) SE 15 0.00100 0.000890 0.00109 33,600 0.00400 0.0810
51(1,2) SE 15 0.000900 0.000810 0.00960 43,300 0.00300 0.0660
52(1,2) SE 15 0.000800 0.000710 0.000860 55,700 0.00210 0.0510
53(1,2) SE 15 0.000700 0.000650 0.000750 70,800 0.00170 0.0427
54(1,2) SE 15 0.000600 0.000570 0.000670 91,300 0.00137 0.0330
(1) These single end sizes will be hard temper
(2) These single end sizes will not have 40 micro-inches of silver
AWG CONST STANDARD
PLATE
(%)
DIAMETER (mm) RESIST
(Ω/km)
Max
WEIGHT
(kg/km)
Max
BREAK STRG
(n)
Min
Nom Min Max
30 SE 2 0.254 0.251 0.257 562 0.460 32.5
31 SE 2.5 0.226 0.223 0.229 706 0.360 25.7
32 SE 2.5 0.203 0.200 0.206 573 0.290 20.7
33 SE 3 0.180 0.177 0.183 1,110 0.233 16.2
34 SE 3 0.160 0.157 0.163 1,410 0.184 12.7
35 SE 4 0.142 0.139 0.145 1,790 0.146 10.0
36 SE 4 0.127 0.124 0.130 2,260 0.117 7.96
37 SE 5 0.114 0.110 0.117 2,860 0.0949 6.28
38 SE 5 0.102 0.0990 0.105 3,580 0.0755 5.02
39 SE 6.1 0.0900 0.0871 0.0923 4,600 0.0591 3.84
40 SE 6.1 0.0790 0.0762 0.0813 6,010 0.0462 2.98
41 SE 8 0.0710 0.0685 0.0737 7,420 0.0379 2.41
42 SE 8 0.0640 0.0609 0.0661 9,390 0.0306 1.91
43 SE 10 0.0560 0.0538 0.0590 12,100 0.0243 1.46
44 SE 10 0.0510 0.0482 0.0534 15,000 0.0200 1.19
45(1) SE 12 0.0450 0.0421 0.0473 35,500 0.0157 1.25
46(1) SE 12 0.0400 0.0373 0.0424 43,400 0.0128 0.769
47(1) SE 15 0.0360 0.0330 0.0381 55,500 0.0103 0.716
48(1) SE 15 0.0320 0.0290 0.0340 69,900 0.00820 0.592
49(1,2) SE 15 0.0280 0.0257 0.0307 88,300 0.00670 0.463
50(1,2) SE 15 0.0250 0.0226 0.0277 110,300 0.00550 0.360
51(1,2) SE 15 0.0230 0.0206 0.0244 142,100 0.00420 0.294
52(1,2) SE 15 0.0200 0.0180 0.0218 182,800 0.00313 0.227
53(1,2) SE 15 0.0180 0.0164 0.0191 232,300 0.00253 0.190
54(1,2) SE 15 0.0160 0.0144 0.0171 299,600 0.00204 0.147
(1) These single end sizes will be hard temper
(2) These single end sizes will not have 40 micro-inches of silver
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